{"id":2072,"date":"2026-09-08T10:51:11","date_gmt":"2026-09-08T02:51:11","guid":{"rendered":"https:\/\/duriandaily.com\/my\/?p=2072"},"modified":"2026-09-08T10:51:11","modified_gmt":"2026-09-08T02:51:11","slug":"top-5-automated-durian-pulp-processing-tools-my","status":"publish","type":"post","link":"https:\/\/duriandaily.com\/my\/top-5-automated-durian-pulp-processing-tools-my\/","title":{"rendered":"Top 5 Automated Durian Pulp Processing Tools MY"},"content":{"rendered":"<style>@import url('https:\/\/fonts.googleapis.com\/css2?family=Merriweather:ital,wght@0,100..900;1,100..700;1,100..900&family=Montserrat:ital,wght@0,100..900;1,100..900&family=Roboto:ital,wght@0,100..900;1,100..900&family=Rubik:ital,wght@0,100..900;1,100..900&display=auto');.wp-premium-body { font-family: 'Rubik', 'Roboto', sans-serif; color: #333333; line-height: 1.75; font-size: 16px; margin: 0 auto; }.wp-premium-callout { font-family: 'Merriweather', serif; background-color: #f4f7f6; border-left: 4px solid #00a88f; padding: 22px; margin: 25px 0; border-radius: 0 8px 8px 0; }.wp-premium-cta-box { background: linear-gradient(135deg, #111111 0%, #2c3e50 100%); color: #ffffff; padding: 40px; text-align: center; border-radius: 12px; margin: 40px 0; }.wp-premium-btn { display: inline-block; background-color: #00a88f; color: #ffffff !important; padding: 14px 35px; text-decoration: none !important; font-weight: bold; border-radius: 5px; margin-top: 15px; }<\/style>\n<div class='wp-premium-body'>\n<div class='wp-premium-callout'><strong>Quick Summary:<\/strong><\/p>\n<p>Five actual machines Malaysian durian pulp plants in Raub (Pahang) and Segamat (Johor) install after husk-cracking \u2014 running on 415V\/50Hz Malaysian power, JAKIM-compliant, and sized from 500 kg\/hr to 2.5 tonnes\/hr of clean pulp.<\/p>\n<\/div>\n<h2>1. Zhengzhou Aslan Durian Cracking &#038; Seeding Line<\/h2>\n<p>The L8-style durian husk shear from Zhengzhou Aslan is the entry point at most 500-tonne\/year processors along the Karak Highway corridor. It is two modules bolted together by a 2.1 m stainless conveyor: a pneumatic blade hub that splits the husk at the stem axis, and a rotating drum seeded with soft rubber fingers that strips the pulp from seeds and exocarp fibres without collapsing the flesh. Overloading the hopper past 800 kg\/hr causes jam-ups at the seed discharge chute, so most operators in Pahang run it at 600\u2013650 kg\/hr to keep a steady stream into the wash tank. The mild-steel frame is not hygienic-grade; buyers in Malaysia routinely replace the contact plates with 304SS before JAKIM inspection, adding RM 6,000\u20138,000 to the bill.<\/p>\n<h2>2. GEA Var-Step Pasteurization Module<\/h2>\n<p>No halal-certified durian paste leaves Sabah or Pahang for export without a plate pasteurizer in the line. The GEA Var-Step module pulls pulp at 60\u00b0C from the cooker, holds it at 85\u00b0C for exactly 15 seconds through a regenerative plate exchanger, then crashes it down to 4\u00b0C in the cooling stage. This kills yeast and fermenting spores that otherwise turn pulp sour within 48 hours \u2014 the full delivered cost of a 1,000 L\/h unit with a Tri-Clover CIP skid lands around RM 380,000 if you go GEA direct from Bangsar or through a local dairy-machinery dealer. The same skid handles coconut cream between durian runs, which is how several Segamat plants justify the capex.<\/p>\n<h2>3. JBT Frigoscandia GYRoCOMPACT M10 Spiral Freezer<\/h2>\n<p>Frozen durian pulp for export to China must hit \u221218\u00b0C core temperature within 90 minutes of pasteurization, and the M10 is the stainless spiral freezer you see anchored to the floor of the top-tier plants. It uses a 40-metre continuous belt stacked in 17 tiers inside a polyurethane foam tunnel, chilled by a pressurized ammonia evaporator at \u221242\u00b0C. The controlled airflow at 4.5 m\/s freezes individual pulp lumps into distinct pieces rather than one fused block \u2014 a requirement for repacking buyers in Guangzhou who weigh the bag before accepting delivery. Import duty for this machine falls under HS 8418.50 (building-in refrigeration) at approximately 30% MFN, so processors in Malaysia budget around RM 2.1 million installed, not the ex-works price.<\/p>\n<h2>4. Ishida CCW-R-214 Multi-Head Weigher<\/h2>\n<p>After the freezer, every 500 g sachet of frozen durian pulp has to land within \u00b110 g tolerance, otherwise the Customs pre-packaging audits fail. The 24-head CCW-R-214 radial weigher from Ishida is the most common unit on Malaysian pre-pack lines, running 120 weigh-and-dump cycles per minute into the bag below. Its waterproof polish \u2014 IP65 on the hoppers and load cells \u2014 is what matters in a defrosting packing hall where water jets run every two hours. Ishida&#8217;s regional support office is in Shah Alam, and they stock load cells and vibration wires for the CCW-R series locally, so a machine crash in peak season (June\u2013August) is fixed in 72 hours instead of a month of waiting on spares from Kyoto.<\/p>\n<h2>5. Formost Fuji FW-3710A Fornax Flow Wrapper<\/h2>\n<p>The FW-3710A takes the weighed pulp sachets and seals them in printed polypropylene film at up to 130 packs per minute. Servo-driven cross-seal jaws handle the cold, frost-covered bags without lifting moisture onto the seal area, and it prints a production timestamp directly from a thermal transfer head \u2014 no separate label applicator on the line. Malaysian exporters prefer the Fuji over cheaper Chinese flow wrappers specifically for the seal integrity at \u221218\u00b0C: a failed seal on a durian sachet turns into a smelly, ruined container load once it hits ambient temperature at Port Klang. The base unit is about RM 260,000 delivered with a spare jaw set, plus RM 18,000 for installation by the local agent in Puchong.<\/p>\n<h2>Table: Durian Pulp Line Equipment \u2014 Comparison<\/h2>\n<div style='overflow-x: auto; margin: 30px 0;'>\n<table class='wp-premium-table'>\n<thead>\n<tr>\n<th>Item<\/th>\n<th>Key Feature<\/th>\n<th>Best For<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Zhengzhou Aslan L8 Cracking Line<\/td>\n<td>600\u2013800 kg\/hr husk &#038; seed separation<\/td>\n<td>Durian farms processing 500 tonnes\/year<\/td>\n<\/tr>\n<tr>\n<td>GEA Var-Step Pasteurizer<\/td>\n<td>85\u00b0C \/ 15-sec hold, CIP skid<\/td>\n<td>Export-compliant pulp with long shelf life<\/td>\n<\/tr>\n<tr>\n<td>JBT GYRoCOMPACT M10 Freezer<\/td>\n<td>\u221242\u00b0C spiral freeze, 1\u20132.5 t\/hr<\/td>\n<td>Frozen lump pulp to China \/ Singapore<\/td>\n<\/tr>\n<tr>\n<td>Ishida CCW-R-214 Weigher<\/td>\n<td>24-head, \u00b110 g accuracy, IP65<\/td>\n<td>Pre-packed 500 g retail sachets<\/td>\n<\/tr>\n<tr>\n<td>Formost Fuji FW-3710A Wrapper<\/td>\n<td>130 packs\/min servo cross-seal<\/td>\n<td>Automated packing hall with batch printing<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<div class='wp-premium-cta-box'>\n<h3>Ready to Accelerate Your Digital Growth Strategy?<\/h3>\n<p>Partner with an industry-leading digital agency to upscale your infrastructure today.<\/p>\n<p><a href='https:\/\/www.justsimple.com.my\/' class='wp-premium-btn'>Get Started for Free Today<\/a><\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>Quick Summary: Five actual machines Malaysian durian pulp plants in Raub (Pahang) and Segamat (Johor) install after husk-cracking \u2014 running on 415V\/50Hz Malaysian power, JAKIM-compliant, and sized from 500 kg\/hr to 2.5 tonnes\/hr of clean pulp. 1. Zhengzhou Aslan Durian Cracking &#038; Seeding Line The L8-style durian husk shear from Zhengzhou Aslan is the entry [&hellip;]<\/p>\n","protected":false},"author":5,"featured_media":2162,"comment_status":"closed","ping_status":"","sticky":false,"template":"","format":"standard","meta":{"footnotes":"","_ppma_block_editor_authors":""},"categories":[15],"tags":[],"ppma_author":[36],"class_list":["post-2072","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-lifestyle-culture"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.1 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Top 5 Automated Durian Pulp Processing Tools MY - Durian Daily Malaysia<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/duriandaily.com\/my\/top-5-automated-durian-pulp-processing-tools-my\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Top 5 Automated Durian Pulp Processing Tools MY - Durian Daily Malaysia\" \/>\n<meta property=\"og:description\" content=\"Quick Summary: Five actual machines Malaysian durian pulp plants in Raub (Pahang) and Segamat (Johor) install after husk-cracking \u2014 running on 415V\/50Hz Malaysian power, JAKIM-compliant, and sized from 500 kg\/hr to 2.5 tonnes\/hr of clean pulp. 1. 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